Phase two complete! It was a real backbreaker of a day cutting up all the MDF for this one, and somewhere along the line the table saw fence or stop block must have slipped because the widths of the carcassing ended up being +/- 3mm out in places. Something I only realised after I’d already glued the first row of boxes down and was stacking the second. >_<
To correct my mistake, I used the ash trim as a guide. Each horizontal piece is the same length so I used the chop saw to make them all identical. Then I could use clamps on all the vertical pieces to stretch/squash the box edges back into line. I nailed through the ash with panel pins to hold things in place, used a punch to push the nail head under the surface, then glued little slivers of wood back in on top. I managed to match the grain almost everywhere.
I found some acrylic paint in the kids craft box with an excellent colour match so did the whole “paint the crack and sand it while wet” trick to hide the joins. I’m leaving a final sanding and oiling till the whole room’s done, to get a consistent finish.
Either of the options for the next phase will include some steaming for the rounded corners of a corner table or computer desk, but that’s for another time…