Help with soldering Friday night or Saturday morning

Hi

@electrotechs

I need to solder connections to add an Amass xt60 and mT60 to some wires.

Is anyone able to be my ‘solder buddy’ for this job? Hoping it shouldn’t take more than 20 mins to do - 5 solders in total.

According to my mate (ChatGBT) I would ideally by using ideally something around 60–100 W with a reasonably large chisel tip, rather than a tiny fine electronics tip to get the joint hot quickly, flow the solder, and get off it before the connector housing gets heat-soaked.

Do we have something like 60/40 rosin-cored electronics solder and flux suitable for soldering 12-AWG silicone cable?

Sorry, this is outside my normal skill set - I made up some aux leads years ago but I don’t remember the correct technique involved.

Thanks mark

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I’m sure someone will chime in, but in case not, ultimately I say bring spares.

I personally would hesitate to expect the space to have the things you need, through no fault of their own the area was recently decimated and so, when i tried to find things I needed I could not, but items have started returning and also area is being rapidly improved etc.

so if it’s time critical or you can’t plan for an additional trip to the space i would buy what you need and bring them with you - just in case.

i’d be surprised if there wasn’t a decent soldering iron though, that has never been an issue for me, i’ve always found reliable irons at the space.

In the case of consumables, I always think they are consumable and plan for them to be exhausted.

I’m sure you’ll find help, unfortunately I can’t make time to assist at the moment, but in terms of soldering I think the following will probably see you through.

Heat the iron up, melt some solder on the tip and then dunk it into one of the pots that look like they have a copper scrubber inside, this typically cleans up the tip nicely and puts you in a great position to work.

Every single time you intend on touching the iron tip to your wire, apply a bit of solder to the tip first, and do not linger just move straight to applying it to your wire. if you wait, youll burn the flux out of the solder and itll oxidise rapidly and give you ‘cold solder joints’ or in other words itll look like metallic bird poop.

the solder on the tip ensures that you get maximum heat transfer from the iron, to your wire, or connector, etc.

thing that i see most people get wrong, is they assume the molten solder on the iron tip is applied to the part with the intention of that doing the soldering. that’s going to give nasty solder connections. instead, just need to keep in mind the molten solder on the tip is there simply to convey heat.

with the iron tip pressed against your item, youll be able to poke with a bit of solder wire and if it’s hot enough it’ll melt. in many cases there is enough flux in the solder wire and so provided you have the heat, it’ll flow nicely and look shiny.

i usually tin (flow some solder on) the connector and the wire. if it’s a multi-strand wire, i twist it first whilst cold with my fingers to get a neat and tidy bunch.

with both tinned, making sure any shrouds or whatever are fed through the wire, i heat up the connector and bring the wire to it. if iron has enough thermal capacity and at a sensible temperature, the solder will melt on the connector and you can feed in the wire. the wire makes contact with the molten solder and subsequently follows suit and melts.

alternatively, tin only the wire and not the connector, feed the wire into the connector and apply heat and then feed solder onto the wire which will flow into the connector.

the latter may be better for you to preserve the connector integrity.

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Thank you for such detailed advice, I will take it on board and hopefully it will go well. I only have 5 wires to solder, and have brought some spare connectors incase anything goes wrong, so it should be fine.

I purchased some solder that I think is right for the job as well

Thanks again, Mark

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If you don’t get it sorted on Friday night, Mark, then I could swing by on Saturday morning to lend a hand. I love using xt60 connectors, and @mia will attest, Ive got the skills.

I’ll DM you my number.

Keep Smiling

D

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Thanks so much Darren.

I’ll be down at the space Friday evening but might not have access to the bike. I’ll drop you a message here and let you know.

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lmk if you have any suggestions for September’s electronics consumables budget e.g. soldering tips. I’ve been encouraging the use of only lead-free solder in the space. The Weller solder we’ve been using is great but quite expensive.

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would you prefer them in a direct message, or here so that there will be less duplication?

We got it done and two people walked away armed with tips to ensure some confidence with their own learning. @LightMark :raising_hands:

Keep Smiling

D

3 Likes

Heya, here thanks :blush: